The cloth winding machine is mainly used in the textile industry and is an important part of the loom. Its function is to collect the fabric in an orderly manner after weaving it. After the fabric is led away from the weaving mouth by the take-up roller, it is wound onto the cloth roller by the cloth guide roller to form a fabric package. As weaving progresses, the diameter of the cloth roll will gradually increase. To keep the circumferential speed of the cloth, roll constant, the diameter of the cloth roll should decrease as the diameter of the cloth roll increases. To improve the quality of the cloth roll, the tension in the cloth should be kept constant during the curling process. The application of the servo drive and servo motor on the cloth winding machine is mainly to tighten, flatten, and then curl the braid to form a finished product.
1. Introduction
The cloth winding machine is mainly used in the textile industry and is
an important part of the loom. Its function is to collect the fabric in an
orderly manner after weaving it. After the fabric is led away from the weaving
mouth by the take-up roller, it is wound onto the cloth roller by the cloth
guide roller to form a fabric package. As weaving progresses, the diameter of
the cloth roll will gradually increase. To keep the circumferential speed of
the cloth, roll constant, the diameter of the cloth roll should decrease as the
diameter of the cloth roll increases. To improve the quality of the cloth roll,
the tension in the cloth should be kept constant during the curling process.
The application of the servo drive and servo motor on the cloth winding machine
is mainly to tighten, flatten, and then curl the braid to form a finished product.
Cloth rolling machine features:
1. Adopting the electronic edge- aligning device, after the materials
such as cloth are taken up, the edge of the cloth is neat and consistent, and
the soft or hard roll can be selected according to the type of cloth.
2. Equipped with an automatic control device for the code table, which
can accurately measure the length of the cloth and automatically control it.
3. The speed of cloth winding can be adjusted manually, the production
efficiency is high, manpower is saved, and the operation by a single person is
convenient.
4. Twill roll cloth can be adjusted between 20 degrees and 70 degrees.
5. Use stainless steel cloth barrel to avoid rusting, to prevent
staining the fabric.
6. This kind of machine is a set of equipment with an automatic cutting
and bending machine.
2. Technical requirements
The cloth winding machine is composed of eight sets of servo drives and
servo motors. Among them, four sets of servo systems are used on the tensioning
roller, and its function is to tighten the brace, pass the cloth guide roller
to the spreader roller, the cloth is flattened, and then enter the cloth roll
(the cloth roll has a pressure that can adjust the pressure) The roller is
pressed on the cloth roll to increase the pressure. There are two sets of
active guide rollers under the cloth roll as the motive force rollers at the
same speed to rotate the cloth roll in the same direction) to curl.
The scene diagram is shown in Figure 1:
Picture 1
3.
System
construction
The position machine uses PLC and controls the touch screen interface,
and connected to the end of the servo drive control, the control mode is
position mode, pulse + direction, the internal enable. The host computer sends
a position command to the servo drive to make the servo drive complete the
specified operation. The control terminal wiring is defined as follows:
PLC side
|
GA3230BA
|
GA3210B
|
P +
|
32
|
32
|
P-
|
33
|
33
|
D +
|
34
|
34
|
D-
|
35
|
35
|
4. Application debugging of Zhishan Servo
1. Servo drive and motor configuration
Product
serial number
|
G2 series servo drive
|
Servo
drive model
|
G23230BA
|
GA、23210B
|
Servo
motor model
|
130ST-M15025
|
80-M04025
|
2. Related parameter settings
Control mode setting, position command mode selection, speed loop PI parameter
setting, position loop P parameter adjustment.
By adjusting the parameters, Zhishan servo can realize the control of
the cloth winding machine with appropriate tension, neat and uniform cloth
winding edges, and high efficiency.